Saturday, February 26

Flywheel

Flywheel from stationary engine. Note the castellated rim which was used to
rotate the engine to the correct starting position by means of a lever
A flywheel is a mechanical device with a significant moment of inertia used as a storage device for rotational energy. Flywheels resist changes in their rotational speed, which helps steady the rotation of the shaft when a fluctuating torque is exerted on it by its power source such as a piston-based (reciprocating) engine, or when an intermittent load, such as a piston pump, is placed on it.
Flywheels can be used to produce very high power pulses for experiments, where drawing the power from the public network would produce unacceptable spikes. A small motor can accelerate the flywheel between the pulses.
Recently, flywheels have become the subject of extensive research as power storage devices for uses in vehicles and power plants.

History
1898 illustration of a White and Middleton stationary engine; note the large twin flywheels
The principle of the flywheel is found in the Neolithic spindle and the potter's wheel.
The Andalusian agronomist Ibn Bassal (fl 1038–1075), in his Kitab al-Filaha, describes the flywheel effect employed in a water wheel machine, the saqiya.
The flywheel as a general mechanical device for equalizing the speed of rotation is, according to the American medievalist Lynn White, recorded in the De diversibus artibus (On various arts) of the German artisan Theophilus Presbyter (ca. 1070–1125) who records applying the device in several of his machines.
In the Industrial Revolution, James Watt contributed to the development of the flywheel in the steam engine, and his contemporary James Pickard used a flywheel combined with a crank to transform reciprocating into rotary motion.

Physics
A Landini tractor with massive flywheel
1928 Lanz Bulldog showing the flywheels and a hot bulb engine
Zaschka helicopter with flywheels, Berlin Tempelhof Airport, 1930
Spoked flywheel


A flywheel is a spinning wheel or disc with a fixed axle so that rotation is only about one axis. Energy is stored in the rotor as kinetic energy, or more specifically, rotational energy:


Where:
ω is the angular velocity, and
I is the moment of inertia of the mass about the center of rotation. The moment of inertia is the measure of resistance to torque applied on a spinning object (i.e. the higher the moment of inertia, the slower it will spin after being applied a given force).
The moment of inertia for a solid-cylinder is ,
for a thin-walled empty cylinder is ,
and for a thick-walled empty cylinder is ,
Where m denotes mass, and r denotes a radius.
When calculating with SI units, the standards would be for mass, kilograms; for radius, meters; and for angular velocity, radians per second. The resulting answer would be in joules.
The amount of energy that can safely be stored in the rotor depends on the point at which the rotor will warp or shatter. The hoop stress on the rotor is a major consideration in the design of a flywheel energy storage system.

Where:
σt is the tensile stress on the rim of the cylinder
ρ is the density of the cylinder
r is the radius of the cylinder, and
ω is the angular velocity of the cylinder.

Examples of energy stored

object k (varies with shape) mass diameter angular velocity energy stored, [J] energy stored, [Wh]
bicycle wheel at 20 km/h 1 1 kg 700 mm 150 rpm 15 J 4 × 10−3 Wh
bicycle wheel, double speed (40 km/h) 1 1 kg 700 mm 300 rpm 60 J 16 × 10−3 Wh
bicycle wheel, double mass (20 km/h) 1 2 kg 700 mm 150 rpm 30 J 8 × 10−3 Wh
Millstone grinding wheel 1/2 245 kg 500 mm 200 rpm 1.68 kJ 0.47 Wh
wheel on train @ 60 km/h

1/2 942 kg 1 m 318 rpm 65 kJ 18 Wh
giant dump truck wheel @ 30 km/h (18 mph) 1/2 1000 kg 2 m 79 rpm 17 kJ 4.8 Wh
small flywheel battery

1/2 100 kg 600 mm 20000 rpm 9.8 MJ 2.7 kWh
regenerative braking flywheel for trains

1/2 3000 kg 500 mm 8000 rpm 33 MJ 9.1 kWh
electrical power backup flywheel
1/2 600 kg 500 mm 30000 rpm 92 MJ 26 kWh
the planet Earth
, Rotational energy
2/5 5.97 × 1027 g 12,725 km ~1 per day (696 µrpm) 2.6 × 1029 J 72 YWh (× 1024 Wh)


High-energy materials
For a given flywheel design, the kinetic energy is proportional to the ratio of the hoop stress to the material density and to the mass:

could be called the specific tensile strength. The flywheel material with the highest specific tensile strength will yield the highest energy storage per unit mass. This is one reason why carbon fiber is a material of interest.
For a given design the stored energy is proportional to the hoop stress and the volume:

Applications

In application of flywheels in vehicles, the phenomenon of precession has to be considered. A rotating flywheel responds to any momentum that tends to change the direction of its axis of rotation by a resulting precession rotation. A vehicle with a vertical-axis flywheel would experience a lateral momentum when passing the top of a hill or the bottom of a valley (roll momentum in response to a pitch change). Two counter-rotating flywheels may be needed to eliminate this effect.
In a modern application, a momentum wheel is a type of flywheel useful in satellite pointing operations, in which the flywheels are used to point the satellite's instruments in the correct directions without the use of thruster rockets.
Flywheels are used in punching machines and riveting machines, where they store energy from the motor and release it during the operation cycle (punching and riveting).
For internal combustion engine applications, the flywheel is a heavy wheel mounted on the crankshaft. The main function of a flywheel is to maintain a constant angular velocity of the crankshaft.


(source:wikipedia)

Steering wheel, steering system that is manipulated by the driver

A modern road car's steering wheel (Volvo S70)
A steering wheel (also called a driving wheel or hand wheel) is a type of steering control in vehicles and vessels (ships and boats).
Steering wheels are used in most modern land vehicles, including all mass-production automobiles as well as light and heavy trucks. The steering wheel is the part of the steering system that is manipulated by the driver; the rest of the steering system responds to such driver inputs. This can be through direct mechanical contact as in recirculating ball or rack and pinion steering gears, without or with the assistance of hydraulic power steering, HPS, or as in some modern production cars with the assistance of computer controlled motors, known as 
Steering wheels from different periods


Electric Power Steering. With the introduction of federal vehicle regulation in the United States in 1968, FMVSS 114 required the impairment of steering wheel rotation, to hinder motor vehicle theft; in most vehicles this is accomplished when the ignition key is removed from the ignition lock. See steering lock.

History


Rigid steering column and wheel in a Packard from 1920s
Steering wheel in a Chrysler Airflow from the 1930s
Steering wheel on a collapsible column in an AMC Matador from the 1970s
The first automobiles were steered with a tiller, but in 1894 Alfred Vacheron took part in the Paris-Rouen race with a Panhard 4 hp model which he had fitted with a steering wheel. That is believed to be one of the earliest employments of the principle.
From 1898 the Panhard et Levassor cars were equipped as standard with steering wheels. C S Rolls introduced the first car in Britain fitted with a steering wheel when he imported a 6 hp Panhard from France in 1898. Arthur Constantin Krebs replaced the tiller with an inclined steering wheel for the Panhard car he designed for the Paris-Amsterdam race which ran 7–13 July 1898. In 1899 Packardused a steering wheel on the second car they built.
In 1898, Thomas B. Jeffery and his son, Charles T. Jeffery, developed two advanced experimental cars featuring a front-mounted engine, as well as a steering wheel that was mounted on the left-hand side. However, the early automaker adopted a more “conventional” rear-engine and tiller-steering layout for its first mass-produced Ramblers in 1902. The following year, the Rambler Model E was largely unchanged, except that it came equipped with a tiller early in the year, but with a steering wheel by the end of 1903. By 1904, all Ramblers featured steering wheels. Within a decade, the steering wheel had entirely replaced the tiller in automobiles. At the insistence of Thomas B. Jeffery, the position of the driver was also moved to the left-hand side of the car during the 1903 Rambler production. Most other car makers began offering cars with left-hand drive in 1910.Soon after, most cars in the U.S. convert to left hand drive.

Passenger cars

Steering wheels for passenger automobiles are generally circular, and are mounted to the steering column by a hub connected to the outer ring of the steering wheel by one or more spokes (single spoke wheels being a rather rare exception). Other types of vehicles may use the circular design, a butterfly shape, or some other shape. In countries where cars must drive on the left side of the road, the steering wheel is typically on the right side of the car (right-hand drive or RHD); the converse applies in countries where cars drive on the right side of the road (left-hand drive or LHD).
In addition to its use in steering, the steering wheel is the usual location for a button to activate the car's horn. Modern automobiles may have other controls, such as cruise control and audio system controls built into the steering wheel to minimize the extent to which the driver must take their hands off the wheel.
The steering wheels were rigid and mounted on non-collapsible steering columns. This arrangement increased the risk of impaling the driver in case of a severe crash. The first collapsible steering column was invented in 1934 but was never successful marketed. In 1968, United States regulations (FMVSS Standard No. 204) were implemented concerning the acceptable rearward movement of the steering wheel in case of crash. Collapsible steering columns were required to meet that standard.
Power steering gives the driver an easier means by which the steering of a car can be accomplished. Modern power steering have almost universally relied on a hydraulic system, although electrical systems are steadily replacing this technology. Mechanical power steering systems (ex. Studebaker, 1952) have been invented, but their weight and complexity negate the benefits that they provide.
While other methods of steering passenger cars have resulted from experiments, for example the "wrist-twist instant steering" Mercury Park Lanes controlled by two 5-inch (127 mm) rings, none have yet been deployed as successfully as the conventional large steering wheel.

Other designs

The steering wheel is centrally located on certain high-performance sports cars, such as the McLaren F1, and in the majority of single-seat racing cars.
As a driver may have his hands on the steering wheel for hours at a time these are designed with ergonomics in mind. However, the most important concern is that the driver can effectively convey torque to the steering system; this is especially important in vehicles without power steering or in the rare event of a loss of steering assist. A typical design for circular steering wheels is a steel or magnesium rim with a plastic or rubberized grip molded over and around it. Some drivers purchase vinyl or textile steering wheel covers to enhance grip or comfort, or simply as decoration. Another device used to make steering easier is the brodie knob.
A similar device in aircraft is the yoke. Water vessels not steered from a stern-mounted tiller are directed with the ship's wheel, which may have inspired the concept of the steering wheel.
Early Formula One cars used steering wheels taken directly from road cars. They were normally made from wood (necessitating the use of driving gloves), and in the absence of packaging constraints they tended to be made as large a diameter as possible, to reduce the effort needed to turn. As cars grew progressively lower and cockpits narrower throughout the 1960s and 1970s, steering wheels became smaller, so as to fit into the more compact space available.

Spokes in steering wheel
Banjo steering wheel
The number of spokes in the steering wheel has continuously changed. Most early cars had four-spoke steering wheels.
A Banjo Steering Wheel was an option on many early automobiles. Banjo Wheels predate power steering. The wire spokes were a buffer or absorber between the driver's hands and the drum of the road. Most were 3 or 4 spokes made of four or five wires in each spoke, hence the name "Banjo".

Adjustable steering wheels

Tilt Wheel
The original Tilt Wheel was developed by Edward James Lobdell in the early 1900s. The seven position Tilt Wheel was made available in several General Motors products in 1963. Originally a luxury option on cars, the tilt function helps to adjust the steering wheel by moving the wheel through an arc in an up and down motion. Tilt Steering Wheels rely upon a ratchet joint located in the steering column just below the steering wheel. By disengaging the ratchet lock, the wheel can be adjusted upward or downward while the steering column remains stationary below the joint. Some designs place the pivot slightly forward along the column, allowing for a fair amount of vertical movement of the steering wheel with little actual tilt, while other designs place the pivot almost inside the steering wheel, allowing adjustment of the angle of the steering wheel with almost no change it its height.
Telescope Wheel
Developed by General Motors Saginaw Steering Gear Division, the telescoping wheel can be adjusted to an infinite number of positions in a 3-inch range. The Tilt and Telescope steering wheel was introduced as an exclusive option on Cadillac automobiles in 1965.
Adjustable Steering Column
In contrast, an adjustable steering column allows steering wheel height to be adjusted with only a small, useful change in tilt. Most of these systems work with compression locks or electric motors instead of ratchet mechanisms; the latter may be capable of moving to a memorized position when a given driver uses the car, or of moving up and forward for entry or exit.
Swing-away Steering Wheel
Introduced on the 1961 Ford Thunderbird, and made available on other Ford products throughout the 1960s, the Swing-away steering wheel allowed the steering wheel to move nine inches to the right when the transmission selector was in Park, so as to make driver exit and entry easier.
A steering wheel with the airbag module removed
Usage

The steering wheel should be used with strategic movements of the hand and wrist in spinning motions. Caution and care should be used to ensure safety of the extremities. The constant motions used must be performed with caution. "Proper posture of the hand-arm system while using hand tools is very important. As a rule the wrist should not be bent, but must be kept straight to avoid overexertion of such tissues as tendons and tendon sheaths and compression of nerves and blood vessels."
The act of turning the steering wheel while the vehicle is stationary is called dry steering. It is generally advised to avoid dry steering as it puts strain on the steering mechanism and causes undue wear of the tires.

A modern Formula One car's steering wheel has buttons and knobs to control various functions as well as gauges and other important items normally found on a dashboard.
A modern Formula One car's steering wheel has buttons and knobs to control various functions as well as gauges and other important items normally found on a dashboard.
The first button added to the steering wheel was a switch to activate the car's electric horn. Traditionally located on the steering wheel hub or center pad, the horn switch was sometimes placed on the spokes or activated via a decorative horn ring which obviated the necessity to move a hand away from the rim. A further development, the Rim Blow steering wheel, integrated the horn switch into the steering wheel rim itself.
When speed control systems were introduced in the 1960s, some automakers located the operating switches for this feature on the steering wheel. In the 1990s, a proliferation of new buttons began to appear on automobile steering wheels. Remote or alternate adjustments for the audio system, the telephone and voice control, acoustic repetition of the last navigation instruction, infotainment system, and on board computer functions can be operated comfortably and safely using buttons on the steering wheel. This ensures a high standard of additional safety since the driver is able in this way to control and operate many systems without even taking hands off the wheel or eyes off the road.
The scroll buttons can be used to set volume levels or page through menus.
Steering wheel audio control can use universal interfaces, wired or wirelessly.
The buttons can be adjusted manually for reach and height.

Gaming imitations

Video game controller#Steering wheel
Certain game controllers available for arcade cabinets, personal computers and console games are designed to look and feel like a steering wheel and intended for use in racing games. The cheapest ones are just paddle controllers with a larger wheel, but most today's examples employ force feedback to simulate the tactile feedback a real driver feels from a steering wheel. This contributes to steering "feel" and is one of the hallmarks of a true "driver's car" or sports car.


(source:wikipedia)

Wheel device

Three wheels on an antique tricycle
A wheel is a device that is capable of rotating on an axle through its center, facilitating movement or transportation while supporting a load (mass), or performing labor in machines. Common examples found in transport applications. A wheel, together with an axle, overcomes friction by facilitating motion by rolling. In order for wheels to rotate, a moment needs to be applied to the wheel about its axis, either by way of gravity, or by application of another external force. More generally the term is also used for other circular objects that rotate or turn, such as a ship's wheel, steering wheel and flywheel.

Etymology

The English word wheel comes from the Old English word hweol, hweogol, from Proto-Germanic *hwehwlan, *hwegwlan, from Proto-Indo-European *kwekwlo-, an extended form of the root *kwel- "to revolve, move around". Cognates within Indo-European include Greek κύκλος kýklos, "wheel", Sanskrit chakra, Old Church Slavonic kolo, all meaning "circle" or "wheel",
A depiction of an onager-drawn cart on the Sumerian "battle standard of Ur" (circa 2500 BCE)
A figurine featuring the New World's independently invented wheel
Evidence of wheeled vehicles appears from the mid 4th millennium BCE, near-simultaneously in Mesopotamia, the Northern Caucasus (Maykop culture) and Central Europe, and so the question of which culture originally invented the wheeled vehicle remains unresolved and under debate.

The earliest well-dated depiction of a wheeled vehicle (here a wagon—four wheels, two axles), is on the Bronocice pot, a ca. 3500–3350 BCE clay pot excavated in a Funnelbeaker culture settlement in southern Poland.
The wheeled vehicle from the area of its first occurrence (Mesopotamia, Caucasus, Balkans, Central Europe) spread across Eurasia, reaching the Indus Valley by the 3rd millennium BCE. During the 2nd millennium BCE, the spoke-wheeled chariot spread at an increased pace, reaching both China and Scandinavia by 1200 BCE. In China, the wheel was certainly present with the adoption of the chariot in ca. 1200 BCE,although Barbieri-Low argues for earlier Chinese wheeled vehicles, circa 2000 BCE.
Although they did not develop the wheel proper, the Olmec and certain other western hemisphere cultures seem to have approached it, as wheel-like worked stones have been found on objects identified as children's toys dating to about 1500 BCE. Early antiquity Nubians used wheels for spinning pottery and waterwheels. It is thought that Nubian waterwheels may have been ox-driven It is also known that Nubians used horse-driven chariots imported from Egypt.
The invention of the wheel thus falls in the late Neolithic, and may be seen in conjunction with the other technological advances that gave rise to the early Bronze Age. Note that this implies the passage of several wheel-less millennia even after the invention of agriculture and of pottery:
9500–6500 BCE: Aceramic Neolithic
6500–4500 BCE: Ceramic Neolithic (Halafian)
ca. 4500 BCE: invention of the potter's wheel, beginning of the Chalcolithic (Ubaid period)
4500–3300 BCE: Chalcolithic, earliest wheeled vehicles, domestication of the horse
3300–2200 BCE: Early Bronze Age
2200–1550 BCE: Middle Bronze Age, invention of the spoked wheel and the chariot
Wide usage of the wheel was probably delayed because smooth roads were needed for wheels to be effective. Carrying goods on the back would have been the preferred method of transportation over surfaces that contained many obstacles. The lack of developed roads prevented wide adoption of the wheel for transportation until well into the 20th century in less developed areas.
Early wheels were simple wooden disks with a hole for the axle. Because of the structure of wood a horizontal slice of a trunk is not suitable, as it does not have the structural strength to support weight without collapsing; rounded pieces of longitudinal boards are required. The oldest known example of a wooden wheel and its axle were found in 2003 at the Ljubljana Marshes some 20 km south of Ljubljana, the capital of Slovenia. According to the radiocarbon dating, it is between 5,100 and 5,350 years old.
The spoked wheel was invented more recently, and allowed the construction of lighter and swifter vehicles. The earliest known examples are in the context of the Andronovo culture, dating to ca 2000 BCE. Soon after this, horse cultures of the Caucasus region used horse-drawn spoked-wheel war chariots for the greater part of three centuries. They moved deep into the Greek peninsula where they joined with the existing Mediterranean peoples to give rise, eventually, to classical Greece after the breaking of Minoan dominance and consolidations led by pre-classical Sparta and Athens. Celtic chariots introduced an iron rim around the wheel in the 1st millennium BCE. The spoked wheel was in continued use without major modification until the 1870s, when wire wheels and pneumatic tires were invented.
The invention of the wheel has also been important for technology in general, important applications including the water wheel, the cogwheel (see also antikythera mechanism), the spinning wheel, and the astrolabe or torquetum. More modern descendants of the wheel include the propeller, the jet engine, the flywheel (gyroscope) and the turbine.

Timeline


Mechanics and function

The wheel is a device that enables efficient movement of an object across a surface where there is a force pressing the object to the surface. Common examples are a cart pulled by a horse, and the rollers on an aircraft flap mechanism.
Wheels are used in conjunction with axles, either the wheel turns on the axle, or the axle turns in the object body. The mechanics are the same in either case.
The low resistance to motion (compared to dragging) is explained as follows (refer to friction):
the normal force at the sliding interface is the same.
the sliding distance is reduced for a given distance of travel.
the coefficient of friction at the interface is usually lower.
Bearings are used to help reduce friction at the interface. In the simplest and oldest case the bearing is just a round hole through which the axle passes (a "plain bearing").
Example:
If dragging a 100 kg object for 10 m along a surface with the coefficient of friction μ = 0.5, the normal force is 981 N and the work done (required energy) is (work=force x distance) 981 × 0.5 × 10 = 4905 joules.
Now give the object 4 wheels. The normal force between the 4 wheels and axles is the same (in total) 981 N, assume, for wood, μ = 0.25, and say the wheel diameter is 1000 mm and axle diameter is 50 mm. So while the object still moves 10 m the sliding frictional surfaces only slide over each other a distance of 0.5 m. The work done is 981 × 0.25 × 0.5 = 123 joules; the friction is reduced to 1/40 of that of dragging.
Additional energy is lost from the wheel-to-road interface. This is termed rolling resistance which is predominantly a deformation loss.
A wheel can also offer advantages in traversing irregular surfaces if the wheel radius is sufficiently large compared to the irregularities.
The wheel alone is not a machine, but when attached to an axle in conjunction with bearing, it forms the wheel and axle, one of the simple machines. A driven wheel is an example of a wheel and axle. Note that wheels pre-date driven wheels by about 6000 years.

Stability
Static stability of a wheeled vehicle
For unarticulated wheels, climbing obstacles will cause the body of the vehicle to rotate. If the rotation angle is too high, the vehicle will become statically unstable and tip over. At high speeds, a vehicle can become dynamically unstable, able to be tipped over by an obstacle smaller than its static stability limit. Without articulation, this can be an impossible position from which to recover.
For front-to-back stability, the maximum height of an obstacle which an unarticulated wheeled vehicle can climb is a function of the wheelbase and the horizontal and vertical position of the center of mass (CM).
The critical angle is the angle at which the center of mass of the vehicle begins to pass outside of the contact points of the wheels. Past the critical angle, the reaction forces at the wheels can no longer counteract the moment created by the vehicle's weight, and the vehicle will tip over. At the critical angle, the vehicle is marginally stable. The critical angle θcrit can be found by solving the equation:

where
r is the radius of the wheels;
xcm is the horizontal distance of the center of mass from the rear axle; and
ycm is the vertical distance of the center of mass from the axles.
For small wheels, this formula can be simplified to:

The maximum height h of an obstacle can be found by the equation:

where w is the wheelbase.
In the Unicode computer standard, theDharmacakra is called the "Wheel of Dharma" and found in the eight-spoked form. It is represented as U+2638 (☸)

While wheels are used for ground transport very widely, there are alternatives, some of which are suitable for terrain where wheels are ineffective. Alternative methods for ground transport without wheels (wheel-less transport) include:


Being raised by electromagnetic energy (maglev train and other vehicles)
Dragging with runners (sled) or without (travois)
Being raised by air pressure (hovercraft)
Riding an animal such as a horse
Human powered:
Walking on one's own legs
Being carried (litter/sedan chair or stretcher)
A walking machine
Caterpillar tracks (although it is still operated by wheels)
Spheres, as used by Dyson vacuum cleaners and hamster balls

In semiotics
The Romani flag
The flag of Mahl Kshatriyas
The wheel has also become a strong cultural and spiritual metaphor for a cycle or regular repetition (see chakra, reincarnation, Yin and Yang among others). As such and because of the difficult terrain, wheeled vehicles were forbidden in old Tibet.

The winged wheel is a symbol of progress, seen in many contexts including the coat of arms of Panama and the logo of the Ohio State Highway Patrol.
The introduction of spoked (chariot) wheels in the Middle Bronze Age appear to have carried somewhat of a prestige. The solar wheel appears to have a significance in Bronze Age religion, replacing the earlier concept of a Solar barge with the more "modern" and technologically advanced solar chariot.
The wheel is also the prominent figure on the flag of India. The wheel in this case represents law (dharma). It also appears in the flag of the Romani people, hinting to their nomadic history and their Indian origins. The wheel can also appears in the flag of Mahl Kshatiyas Kings (kattiri buvana maha radun).
In recent times, the custom aftermarket car/automobile roadwheel has become a status symbol. These wheels are often incorrectly referred to as "rims". The term "rim" is incorrect because the rim is only the outer portion of a wheel (where the tire is mounted), just as with a coffee cup or meteor crater. These "rims" have a great deal of variation, and are often highly polished and very shiny. Some custom "rims" include a bearing-mounted, free-spinning disc which continues to rotate by inertia after the automobile is stopped. In slang, these are referred to as "Spinners".

Gallery






(source:wikipedia)