A staple is a type of two-pronged fastener, usually metal, used for joining or binding materials together. Large staples might be used with a hammer or staple gun for masonry, roofing, corrugated boxes and other heavy-duty uses. Smaller staples are used with a stapler to attach pieces of paper together; such staples are a permanent and durable fastener for paper documents, unlike the paper clip.
The term "stapling" is used for both fastening with straight or bent legs; however, when differentiating between the two, the term "tacking" is used for straight-leg stapling, while the term "stapling" is used for bent-leg stapling when being contrasted with "tacking".
The legs of a staple can be allowed to protrude out the back side and folded over to provide greater binding than the friction of straight legs.
Staples in the home
The most common staples are used with paper. They are almost exclusively applied with a mechanical stapler which clinches the legs after they pass through the paper. Staples of this type are used with a desktop stapling machine.
When stapling with a stapler the papers to be fastened are placed between the main body and the anvil. The papers are pinched between the body and the anvil, then a drive blade pushes on the crown of the staple on the end of the staple strip. The staple breaks from the end of the strip and the legs of the staple are forced through the paper. As the legs hit the grooves in the anvil they are bent to hold the pages together. Many staplers have an anvil in the form of a "pinning" or "stapling" switch. This allows a choice between bending in or out. The outward bent staples are easier to remove and are for temporary fastening or "pinning".
Most staplers are capable of stapling without the anvil to drive straight leg staples for tacking.
There are various types of staples for paper, including heavy-duty staples, designed for use on documents 20, 50, or over 100 pages thick. There are also speedpoint staples, which have slightly sharper teeth so they can go through paper more easily.
Staples in business
A used staple.
The large staples found on corrugated cardboard boxes have folded legs, but they are applied from the outside and do not use an anvil; jaw-like appendages push through the cardboard alongside the legs and bend them from the outside.
Saddle stitch staplers, also known as "booklet staplers," feature a longer reach from the pivot point than general-purpose staplers and are used to bind pages into a booklet or "signature". Some, such as the Ring King, can also use "loop-staples" that enable the user to integrate folded matter into ring books and binders.
Staples in medicine
Surgical staples are used for the closing of incisions and wounds, a function also performed by sutures.
Staples in construction
Construction staples are commonly larger, have a more varied use, and are delivered by a staple gun or hammer tacker. Staple guns do not have backing anvils and are exclusively used for tacking. They typically have staples made from thicker metal. Some staple guns use arched staples for fastening small cables, e.g. phone or cable TV, without damaging the cable. Faster and easier devices known as hammer tackers or staple hammers operate without complex mechanics as a simple head loaded with a strip of staples drives them directly; this method requires a measure of skill. Powered electric staplers or pneumatic staplers drive staples easily and accurately; they are the simplest manner of applying staples, however are hindered by a cord or hose.
History
Dovetail Staples from Pasargadae
A 1775 definition of the English word staple
In ancient times, the staple had different functions. Large metal staples dating from the 6th century BC have been found in the masonry works of ancient Iran. For the construction of the Pasargadae, these staples, which are known as "dovetail" or "swallowtail" staples, were used for tightening stones together.
The home stapling machine was developed by Henry Heyl in 1877 and registered under US Patent No. 195,603.
Advantages
Most kinds of staples are easier to produce than nails or screws.
The crown of the staple can be used to bridge materials butted together.
The crown can bridge a piece and fasten it without puncturing with a leg on either side, e.g. fastening cable to wood framing.
The crown provides greater surface area than other comparable fasteners. This is generally more helpful with thinner materials.
Staple specifications
Modern staples for paper staplers are made from zinc-plated steel wires glued together and bent to form a long strip of staples. Staple strips are commonly available as "full strips" with 210 staples per strip. More expensive stainless steel staples which do not rust are also available.
Some staple sizes are used more commonly than others, depending on the application required. Some companies have unique staples just for their products. Staples from one manufacturer may or may not fit another manufacturers unit even if they look similar and serve the same purpose.
Internationally (outside the United States), staples are often described as X/Y (e.g. 24/6 or 26/6), where the first number X is the gauge of the wire, and the second number Y is the length of the shank (leg) in millimeters. Some exceptions to this rule include staple sizes like No. 10.
Common sizes for the home and office include: 26/6, 24/6, 24/8, 13/6, 13/8 and No. 10 for mini staplers. Common sizes for heavy duty staplers include: 23/8, 23/12, 23/15, 23/20, 23/24, 13/10, and 13/14.
There is no one standard that exists for staple sizes, lengths and thickness (with the notable exception of 24/6 staples, described by the German DIN7405 standard). This has led to many different incompatible staples and staplers systems that all serve the same purpose or applications.
In the United States, the specifications for non-medical staples are described in ASTM F1667-05, Standard Specification for Driven Fasteners: Nails, Spikes, and Staples. A typical office staple is designated as F 1667 STFCC-04. ST indicates staple, FC indicates flat top crown, C indicates cohered (joined into a strip), and 04 is the dash number for a staple with a length of 0.250 inch (6 mm), a leg thickness of 0.020 inch (500 μm), a leg width of 0.030 inch (800 μm), and a crown width of 0.500 inch (13 mm).
Stapleless staplers cut and bend paper without using any metal fasteners.
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